Evaluation of deformation inhomogeneity in multi-layered steel-titanium and steel-magnesium systems

Evaluation of deformation inhomogeneity in multi-layered steel-titanium and steel-magnesium systems

Bartłomiej Pabich, Bartłomiej Żurowski, Marcin Kwiecień, Janusz Majta

AGH University of Krakow, A. Mickiewicza 30 av., 30-059 Krakow, Poland.

DOI:

https://doi.org/10.7494/cmms.2025.2.1019

Abstract:

In the presented study, plastometric tests using channel die compression were employed to define the boundary conditions for numerical simulations of the deformation processes of heterogeneous multi-layer systems composed of microalloyed steel, titanium, or magnesium. Various configurations, conditions, and deformation schemes were applied, which were then replicated in numerical simulations. Rheological models were used in the studies which, through computer simulations, enabled the modeling of interactions between the incoherent components of the microstructure. The primary outcome of the conducted experimental studies and numerical simulations is the ability to assess the heterogeneity of the studied multi-layer systems in terms of their mechanical states and influence on microstructural changes. This heterogeneity additionally arises from the diverse microstructural and rheological characteristics of the investigated materials (BCC vs. HCP), which, in turn, affect the strengthening mechanisms, primarily strain hardening. The results obtained from channel die compression tests were then used in simulations of multi-stage wire drawing, supporting both the design phase and the analysis of the resulting microstructural effects in the studied heterogeneous systems. It was observed that one of the key criteria for designing heterostructured wires from the examined materials is the proper selection of the volume fraction of the components, as well as the deformation history during multi-stage wire drawing, considering interpass heat treatment.

Cite as:

Pabich, B., Żurowski, B., Kwiecień, M., & Majta, J. (2025). Evaluation of deformation inhomogeneity in multi-layered steel-titanium and steel-magnesium systems. Computer Methods in Materials Science, 25(2), 17-25. https://doi.org/10.7494/cmms.2025.2.1019

Article (PDF):

Keywords:

Heterostructured materials, Multi-layered composite, Multi-stage wire drawing, Numerical simulation

References:

Chadha, K., Shahriari, D., & Jahazi, M. (2018). An approach to develop Hansel–Spittel constitutive equation during ingot breakdown operation of low alloy steels. In M. Muruganant, A. Chirazi, B. Raj (Eds.), Frontiers in Materials Processing, Applications, Research and Technology. Select Proceedings of FiMPART 2015 (pp. 239–246). Springer Singapore. https://doi.org/10.1007/978-981-10-4819-7_20

Hoagland, R. G., Mitchell, T. E., Hirth, J. P., & Kung, H. (2002). On the strengthening effects of interfaces in multilayer fee metallic composites. Philosophical Magazine A, 82(4), 643–664. https://doi.org/10.1080/01418610208243194

Junqua, N., & Grilhé, J. (1995). Interface instabilities of multilayers and flat precipitates. Philosophical Magazine A, 71(5), 1125–1134. https://doi.org/10.1080/01418619508236240

Koseki, T., Inoue, J., & Nambu, S. (2014). Development of multilayer steels for improved combinations of high strength and high ductility. Materials Transactions, 55(2), 227–237. https://doi.org/10.2320/matertrans.M2013382

Majta, J. (2019). Odkształcanie i własności metali. Stale mikrostopowe. Wybrane zagadnienia [Deformation and Properties of Metals. Microalloyed Steels. Selected Problems] (wyd. 2). Wydawnictwa AGH.

Majta J., Kwiecień M., Lisiecka-Graca P., Błoniarz R., Kopytek E., & Muszka K. (2017). Precipitation-based strengthening mechanisms in ultrafine-grained and nano-structures in microalloyed steel wires. 11th International Conference on Advanced Computational Engineering and Experimenting ACE-X [unpublished].

McCabe, R. J., Nizolek, T. J., Li, N., Zhang, Y., Coughlin, D. R., Miller, C., & Carpenter, J. S. (2021). Evolution of microstructures and properties leading to layer instabilities during accumulative roll bonding of Fe–Cu, Fe–Ag, and Fe–Al. Materials & Design, 212, 110204. https://doi.org/10.1016/j.matdes.2021.110204

That, L. H. T. (2024). Functionally graded porous material and its application in sandwich beams for bending and vibration behaviors. Computer Methods in Materials Science, 24(1), 15–24. https://doi.org/10.7494/cmms.2024.1.0832

Wu, X., & Zhu, Y. (2017). Heterogeneous materials: a new class of materials with unprecedented mechanical properties. Materials Research Letters, 5(8), 527–532. https://doi.org/10.1080/21663831.2017.1343208

Yanagimoto, J., Banabic, D., Banu, M., & Madej, L. (2022). Simulation of metal forming – Visualization of invisible phenomena in the digital era. CIRP Annals, 71(2), 599–622. https://doi.org/10.1016/j.cirp.2022.05.007

Yu, H., Tieu, A. K., Lu, Ch., Liu, X., Godbole, A., Li, H., Kong, Ch., & Qin, Q. (2014). A deformation mechanism of hard metal surrounded by soft metal during roll forming. Scientific Reports, 4(1), 5017. https://doi.org/10.1038/srep05017