Possibilities of the mechanical behaviour modelling of structures after severe plastic deformation

Possibilities of the mechanical behaviour modelling of structures after severe plastic deformation

Krzysztof Muszka, Karolina Doniec, Janusz Majta

Faculty of Metals Engineering and Industrial Computer Science,,AGH University of Science and Technology, Mickiewicza 30, 30-059 Kraków, Poland.

DOI:

https://doi.org/10.7494/cmms.2009.1.0211

Abstract:

Modelling of the mechanical response of the materials using computer simulation is very useful tool to optimize their mechanical properties. It is especially important for ultrafine-grained (UFG) materials obtained using severe plastic deformation (SPD) techniques. Those materials are characterized by high strength however their application on an industrial scale is limited, first of all because of poor ductility. Proper understanding of the deformation and strengthening mechanisms that govern the mechanical response of UFG materials can be the way to propose the guidelines to improve their ductility. Application of the Finite Element Method (FEM) for calculations and modelling of the mechanical response of UFG materials needs properly built rheological models. In the case of heavily deformed microstructures that are mostly characterized by high inhomogeneity of microstructure and mechanical properties, existing flow stress models need to be modified and justified to the new conditions. The present study shows some modelling results of the mechanical behaviour of specimens subjected to severe plastic deformation using MaxStrain system. Different grades of steels were examined and their mechanical response was simulated using modified Khan-Huang-Liang (KHL) flow stress model that was implemented into Abaqus Explicit code via user subroutine VUMAT. An effect of various deformation conditions was discussed with respect to the microstructure evolution and its influence on final mechanical properties. The methodology, using Considére criterion to assess the plastic instability in a tensile test, was also implemented into FEM code. The comparison of the measured and calculated results shows that presented approach can be successfully applied to the evaluation of the ductility of various materials with different levels of microstructure refinement.

Cite as:

Muszka, K., Doniec, K., & Majta, J. (2009). Possibilities of the mechanical behaviour modelling of structures after severe plastic deformation. Computer Methods in Materials Science, 9(1), 85 – 91. https://doi.org/10.7494/cmms.2009.1.0211

Article (PDF):

Keywords:

Ultrafine-grained materials, Mechanical response, Ductility, Considére criterion

References:

ABAQUS Analysis User's Manual, Hibbitt, Karlsson & Sorensen, 2003, Pawtucket.

Dieter, G.E., Mechanical Metallurgy, McGraw-Hill, Boston, MA, 1986.

Johnson, G.R., Cook, W.H., Fracture characteristics of three metals subjected to various strains, strain rates temperatures and pressures, Eng. Fract. Mech., 21, 1985, 31-48.

Khan, A.S., Suh, Y.S., Chen, X., Takacs, L., Zhang, H., Nanocrystalline aluminum and iron: Mechanical behavior at quasi-static and high strain rates, and constitutive modeling, Int. J. Plast., 22, 2006, 195-209.

Muszka, K., Wplyw rozdrobnienia struktury na mechanizmy umocnienia stali niskoweglowych odksztalcanych plastycznie, PhD thesis, AGH, Krakow, 2008 (in Polish).

Muszka, K., Majta, J., Hodgson, P.D., Study of the grain size effect on the deformation behavior of mciroalloyed Steels, Proc. Materials Science and Technology 2007, Detroit, 6, 2007, 3942-3953.

Muszka, K., Majta, J., Hodgson, P.D., Modeling of the mechanical behavior of nanostructured HSLA steels, ISIJ Int., 47, 2007, 1221-1227.

Ohmori, A., Torizuka, S., Nagai, K., Strain-hardening due to dispersed cementite for low carbon ultrafine-grained steels, ISIJ Int., 44, 2004, 1063-1071.

Ponge, D., Song, R., Raabe, D., The formation of ultrafine grained microstructure in a plain C-Mn steel, International Symposium on Utrafine Grained Steels 2007, Kitakyushu, 2007, 2.

Sabirov, I., Estrin, Y., Barnett, M.R., Timonkhina, I., Hodgson, P.D., Enhanced tensile ductility of an ultra-fine-grained aluminium alloys, Scr. Mater., 58, 2008, 163-166.

Song, R., Ponge, D., Raabe, D., Speer, J.G., Matlock, D.K., Overview of processing, microstructure and mechanical properties of ultrafine grained bcc steels, Mater. Sci. Eng., A 441, 2006, 1-17.

Tsuji, N., Takata, N., Ueji, R., Koyama, H., Fabrication of multi-phase ultrafine grained steels for managing both strength and ductility, International Symposium on Ultrafine Grained Steels 2007, Kitakyushu, 2007, 5.