Mechanical and metallurgical properties of titanium alloy friction stir welded butt joints

Mechanical and metallurgical properties of titanium alloy friction stir welded butt joints

Livan Fratini, Gianluca Buffa

Dipartimento di Ingegneria Industriale,Università di Palermo Viale delle Scienze.

DOI:

https://doi.org/10.7494/cmms.2011.1.0329

Abstract:

Friction Stir Welding (FSW) is a solid state welding process patented in 1991 by TWI, initially adopted to weld aluminum alloys, is now being successfully used also for magnesium alloys, copper and steels. Recently, research is focusing on titanium alloys thanks to the high interest that such materials are getting from the industry due to the extremely high strength-weight ratio together with good corrosion resistance properties. Welding of titanium alloys by traditional fusion welding techniques presents several difficulties due to high material reactivity resulting in bonding with oxygen, hydrogen, and nitrogen with consequent embrittlement of the joint. In this way FSW can represent a cost effective and high quality solution. In the paper the effect of the tool rotational speed on welding temperatures acquired during FSW of the widely commercially diffused Ti-6Al-4V alloy is analyzed. Experimental results are correlated to the mechanical and metallurgical properties of the obtained joints. The study of the temperatures reached leads to a deeper knowledge of the process as well as to the possibility to predict the microstructural evolutions occurring during the weld and dramatically influencing the mechanical properties of the obtained joints.

Cite as:

Fratini, L., & Buffa, G. (2011). Mechanical and metallurgical properties of titanium alloy friction stir welded butt joints. Computer Methods in Materials Science, 11(1), 167-172. https://doi.org/10.7494/cmms.2011.1.0329

Article (PDF):

Keywords:

Friction stir welding, Titanium, Temperature

References:

Buffa, G., Campanile G., Fratini, L., Prisco, A., 2009, Friction stir welding of lap joints: Influence of process parameters on the metallurgical and mechanical properties, Mater. Sci. and Eng. A, 519, 19.

Fratini, L., Buffa, G., Micari, F., Shivpuri, R, 2009, On the material flow in FSW of T-joints: Influence of geometrical and tecnological parameters, Int. J. of Adv. Manuf. Technol, 44, 570.

Fratini, L., Buffa, G., Shivpuri, R., 2010, Mechanical and metallurgical effects of in process cooling during friction stir welding of AA7075-T6 butt joints, Acta Mater., 58, 2056.

Fratini, L., Micari, F., Buffa, G., Ruisi, V.F., 2010, A new fixture for FSW processes of Titanium alloys, Annals of CIRP, 59/1: 271-274.

Guerra, M., Schmidt, C, McClure, L.C., Murr, L.E., Nunes, A.C., 2003, Flow patterns during friction stir welding, Mater Charact, 49: 95-101.

Lee, W.-B., Lee, C.-Y., Chang, W.-S., Yeon, Y.-M., Jung, S.-B., 2005, Microstructural investigation of friction stir welded pure titanium, Materials Letters, 59(26):3315-3318.

Liu, H.J., Fujii, H., Maeda, M., Nogi, K., 2003, Tensile properties and fracture locations of friction-stir-welded joints of 2017-T351 aluminum alloy, J. of Mat. Proc. Tech., 142, 692-696.

Mironov, S., Zhang, Y., Sato, Y.S.,Kokawa, H., 2008, Development of grain structure in (3-phase field during friction stir welding of Ti-6A1-4V alloy, Scripta Materialia, 59 (1), 27-30.

Pasta, S., Reynolds, A.P., 2008, Residual stress effects on fatigue crack growth in a Ti-6A1-4V friction stir weld, Fatigue and Fracture of Engineering Materials and Structures, 31 (7), 569-580.

Rhodes, C.G., Mahoney, M.W., Bingel, W.H., Spurling, R.A., Bampton, C.C., 1987, Effects of Friction Stir Welding on Microstructure of 7075 Aluminum, Scripta Materialia, 36, 69-75.

Winter, E.F.M., Sharp, M.L., Nordmark, G.E., Banthia, V.K., 1990, Design considerations for aluminium spaceframe automotive structures, SAE technical series, Report No 905178.

Zhang, Y., Sato, Y.S., Kokawa, H., Park, S.H.C., Hirano, S, 2008, Microstructural characteristics and mechanical properties of Ti-6A1-4V friction stir welds, Materials Science and Engineering A, 485 (1-2), 448-455.

Zhang, Y., Sato, Y.S., Kokawa, H.,Park, S.H.C., Hirano, S.. 2008, Stir zone microstructure of commercial purity titanium friction stir welded using pcBN tool, Materials Science and Engineering A, 488 (l-2),25-30.